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    Hoisting Equipment

    The ST Chain Hoist

    Hosting equipment: The ST chain hoist programme ranks among the world’s most distinctive and extensive ranges on offer. Users, crane manufacturers, and systems manufacturers appreciate the robust classic which proves itself in operation day after day.

    • It is powerful, reliable, and undemanding as regards maintenance and power consumption. The supervised series production of the standard components brings you economic advantages. And in conjunction with the precise manufacture

      of off-standard components, the ST chain hoist is an

      acknowledged top-level quality product.

      The modular system permits numerous combinations of the

      sub-assemblies to achieve your individual solutions.

      The ST series from STAHL CraneSystems is available in 6 load capacity variants for the load capacity range from 125 kg to 6,300 kg. The chain hoists can be used as stationary models with a suspension hook or eye,

      with rigid suspension, or with a push trolley. Or when completed by an electric trolley, they are mounted on standard cranes, off-standard cranes, or in systems manufacture. The technical highlight that makes the patented ST chain hoist one of the safest around is its direct suspension from the solid cast iron chain guide. The load is supported at the point where it engages.

      The STF chain hoists variant is equipped with frequency inverters from Magnetek as standard. This ensures pre- precise, stepless lifting, and travel with reliable feedback.

      Various off-standard designs are available for use

      in particular conditions. Two constructions optimize the effective hook height of all chain hoist models if required. The headroom of the short headroom trolley and extra short headroom trolley is reduced by 33 %

      and over 60 % respectively. For exceptional requirements, our experts in the engineering department will develop suitable customized solutions. Even in explosive atmospheres, you do not have to manage without the

      ST chain hoist. On request, nearly the entire chain hoist program is available in explosion-protected design for Zone 1, Zone 21, and Zone 22.

      It is no coincidence that we are one of the market leaders in explosion-protected lifting technology and crane components.

    • The Facts
      • Extensive chain hoist range for lifting capacities from 125 kg to 6,300 kg.
      • Suspension directly from the chain guide of solid cast iron.
      • Easy inspection and maintenance of the chain drive thanks to the over- mounted driveshaft
      • Optionally with frequency inverters for lifting and travel from Magnetek.
      • Extremely short and compact construction ensures that space can be utilized to the maximum.
      • High ISO classification according to FEM/ISO standards.
      • Modern Kanban production, available fast
      • Optionally available in explosion-protected design complying with ATEX and IECEx, NEC, CEC, INMETRO, and TC RU.

    STF chain hoists from STAHL CraneSystems® with Magnetek ï»¿

    STAHL CraneSystems’ chain hoists will in future
    be equipped with frequency inverters from Magnetek as standard.

    • They combine STAHL CraneSystems’ signature performance and reliability with Magnetek’s industry-leading design features and control capabilities. 


      The ST 10 – ST 60 chain hoist series can be equipped with Magnetek inverters, providing a unique, intelligent option for lifting tasks. Magnetek is known throughout the industry for user-friendly controls and extensive, integrated safety features. With inverters from Magnetek, the hoist always remains operational and provides the precision and accuracy needed for all lifting tasks.

      The chain hoist is also available with Magnetek radio remote controls, the latest electronics with light, ergonomic design, and ease of use. No matter whether you prefer a controller with buttons or a joystick version, our radio remote controls from Magnetek can be individually adapted to practically any application.

      STAHL CraneSystems and Magnetek together

      offer intelligent technology for all lifting and positioning work. This ensures greater safety for the operator

      and less stress on structural, mechanical, and control components.

    Hoisting Equipment
    Hoisting Equipment

    The models and trolley variants 

    Various models and trolley variants for the ST chain hoist open up a wide range of possible applications in crane and systems manufacture. Individually tailored to your specific requirements as stationary hoist or for use with a trolley. 

    • The Facts
      • Very compact dimensions for maximum use of halls.
      • Specially developed for low-ceilinged rooms
      • Low deadweight.
      • Load is lifted steadily and without swinging
      • Low maintenance.
      • Trolleys with no projecting edges for steady cross travel.
      • Optionally with frequency inverters for lifting and travel and radio remote controls from Magnetek.  
      • Permanent electronic monitoring of the suspended loads.
      • Optionally available in explosion-protected design complying with ATEX and IECEx, NEC, CEC, INMETRO, and TC RU.
    • The trolleys are equipped as standard with one travel speed, as an option the motors can be supplied with two travel speeds. Other speeds as well as variable frequency drives are available as an option. Our chain hoists are known worldwide for their flexibility and versatility. Compact dimensions and extremely short approach dimensions help to make optimum use of

      the workshop.


      Suspension for stationary version

      The standard stationary ST chain hoist has

      hook suspension. However, you can also

      choose eye suspension or rigid suspension.

      The eye suspension is used when the

      stationary chain hoist is only rarely moved

      to a different location, while the low

      headroom permits long hook paths even in low-ceilinged rooms. If the ST chain hoist

      is to be permanently mounted, for example

      in systems manufacture, we recommend

      rigid suspension. Here, too, the extremely

      short headroom is of advantage. In addition,

      the rigid mounting prevents the chain hoist

      from swinging on the trolley.


      Foot mounting for stationary version

      In order to utilize space optimally in low-ceilinged rooms, the ST chain hoist can be bolted from below onto a foot mounting.


      Push trolley

      In the standard version, the ST05 and ST10 1/1 chain hoists are suspended by eye or hook from the smooth-running push trolleys. A rigid connection with the chain hoist is possible on request. This rigid connection is standard in the ST 20 to ST 60 chain hoists. The push trolley does not affect the low headroom of the hoist.


      Articulated trolley

      The articulated trolley is available for frequent travel around bends and narrow radii. Depending on the radius of bend, runway flange width, or application, it is equipped with one or two travel motors. The lateral guide rollers cause minimum wear. The articulated trolley is designed for load capacities up to 6,300 kg.


      ›Standard headroom‹ electric trolley

      Not one millimeter was given away in the design in order to enable large hook paths even at standard headroom.


      ›Short headroom‹ electric trolley

      The smooth-running electric trolley can also be combined with the

      ST short headroom chain hoist, reducing the headroom by a further 33%.


      The STK extra short headroom trolley

      If you do not want to lose even a millimetre of

      lifting height, the STK extra short headroom trolley from STAHL CraneSystems is just the thing for you.

      The construction of the short headroom trolley itself saves a tremendous amount of space. The body of the chain hoist is mounted at an angle, meaning that no return sheave is required. This reduces the headroom by 33 %. The extra short headroom trolley with its headroom reduced by 60 %, by contrast, achieves maximum hook paths, which is particularly beneficial in extremely low-ceilinged rooms. It fully deserves its name.

      The extremely short distance from the underside of

      the beam to the bed of the hook is just 210mm at a load capacity of 5,000 kg and even just 185 mm at a load capacity of 3,200kg. The chain hoists used here, mounted vertically, are based on the standard ST chain hoist programme from STAHL CraneSystems.The innovative patented chain guide is unique. Two separate chains running in sync act on a single bottom hook block. The load is lifted and positioned without swinging or vibrating.

    The STD dual chain hoist ï»¿

    The STD dual chain hoist is an off-standard development for long goods and loads which need to be picked up at two points. It has two load chains which are driven in synch by a single hoist motor. 

    • The distance between the hooks can be selected to suit the goods to be transported. The design means

      that the two running hooks running in a synch lift and transport the load without dangerous tilting. Thanks to its low headroom, the STD dual chain hoist is also suitable for low-ceilinged rooms and achieves maximum hook paths.

      There are different versions of the STD dual chain hoist available. Depending on the requirements or the space available, there are versions where the load hooks are either to both the right and left or only on one side of the chain hoist. For stationary use, the STD chain hoist, adapted to the width of the load, is mounted rigidly on a substructure. In combination with an electric trolley, the STD chain hoist becomes mobile. The STD Vario dual chain hoist with its electrically adjustable distance between hooks allows goods of different lengths to be lifted without difficulty, transported, and positioned accurately. Even when the loads have different lengths or the load hooks are differently loaded, the two load hooks run steadily and completely in synch.


      ›Z‹ design

      The load hooks are on the left and right of the chain hoist.


      ›E‹ design

      The load hooks are on one side of the chain hoist.


      Stationary dual chain hoist ›Z‹

      The STD chain hoist is adapted to the width of the load and rigidly mounted on a substructure. The load hooks are on the left and right of the chain hoist.


      Stationary dual chain hoist ›E‹

      The STD chain hoist is adapted to the width of the load and rigidly

      mounted on a substructure. The load hooks are on one side of the chain hoist.


      STB big bag

      The big bag version is designed for load capacities up to 3,200 kg. Its special feature is the free choice of the distance between chain hoist and load

      hook which makes lifting bulky loads or big bags up to top hook position possible without hindering edges such as trolley, chain hoist, or chain box.


      The STD Vario dual chain hoist

      The distance between hooks is electrically adjustable and can be individually adapted to loads of different lengths. Both hooks run absolutely in synch. The load hooks cannot be shifted accidentally during lifting or travel.

    Hoisting Equipment
    Hoisting Equipment

    The technology ï»¿

    It’s reassuring to know what convincing technology is concealed in the robust ST chain hoist. The low- maintenance components of the modular chain hoist are optimally matched to each other. 

    • They guarantee constant performance, high efficiency, and long service life. One of the main features guaranteeing safety

      in the workplace is the patented solid cast iron chain guide. The load-bearing components are integrated into this component so that the load is supported where it engages. The direct suspension means that the power flux is not diverted via the housing.

    •         1. Chain Drive

      • Innovative patented chain drive.
      • Anchorage and load-bearing components are directly integrated into the high tensile grey cast iron.
      • Simple inspection and replacement of the chain sprocket thanks to over-mounted shaft bearing.
      • Enclosed chain guide.
      • Reliable functioning even in demanding applications.
      • Wear-resistant case-hardened chain sprocket in conjunction with optimized return sheaves; ensuring low wear on the chain.

             2 . Motor

      • High ISO classification according to FEM/ISO standards.
      • Powerful motors with a high duty cycle and number of switching operations.
      • Standard fan cooling.
      • Single-speed and frequency-controlled
      • versions available as options.
      • Optional temperature control by the thermistor.

             3. Standard control

      • All customary connecting and control voltages are available.
      • Plug connection of control pendant and travel motor.
      • Clear arrangement of contactors.
      • As an option, available with direct control. As an option, available without control pendant and/or contactor control.

              4. Brake

      • Low-maintenance, asbestos-free electromagnetic disc brake.
      • Oversized braking torque.
      • Long service life, brake pad status can be checked and measured.
      • Brake completely enclosed, protected from humidity, vapors, and dust from the exterior; ensuring long-term reliable operation.

              5.  Paint

      • Standard paint treatment as per RAL 6018 yellow-green and RAL 7021 greyish black.
      • High-quality primer and topcoats for standard applications.
      • Off-standard paint treatment for outdoor use or corrosive ambient conditions.
      • Other colors per the RAL chart are optionally available.

              6 . Overload slipping clutch and gear

      • The slipping clutch of the ST10 to ST60 is located in the oil bath
      • Easily adjustable from the exterior
      • Precise response
      • No electronic limiting is necessary
      • Various gear reductions are available
      • Oversized helically geared gearbox

              7 . Chain

      • Surface-hardened galvanized and large dimensioned load chain
      • High case depth for long service life  High ISO classification according to
      • FEM/ISO standards
      • Stainless steel or blackened manganese-
      • phosphate load chains are available as an option

                8 . Chain box

      • Large selection of chain boxes in plastic, sheet steel, textile, or stainless steel.
      • Available without chain box as an option.

      The options 

      There’s always room for improvement. Although it is already first-class in standard design.

      • You have the alternative of making your ST chain hoist even safer, even more cost-effective, even more, convenient by selecting from numerous mechanical, electrical, and electronic options. 


        You can increase the efficiency of the chain hoist and adapt it to your individual requirements. Here we show you just the most interesting supplementary equipment and options. If you need further detailed information, please contact us directly.

      • The Option

        Operational hoist limit switch

        • Two versions are possible: cut-off in the top hook position or cut-off in the top and bottom hook position (stationary, push trolley, electric trolley).
        • Activated by the bottom hook block.

        Control pendant

        • Robust control pendant with EMERGENCY STOP palm button and control cable.
        • All switching elements for hoist, cross, and long travel are 2-step.
        • IP65 protection.
        • Additional buttons, such as horn activation, can be easily fitted.

        Gear-type limit switch

        • Various functions possible: e.g. routine operational cut-off in highest or lowest hook position or switching from »fast« to »slow« before the stops.
        • IP55 protection, optionally IP66.

        SMC Multicontroller

        • Continuous load monitoring by overload cut-off even if the hoist is idling.
        • Overload protection with ALC automatic load control.
        • Load spectrum memory for load-related operating time summation.
        • Operating data registration, e.g. operating hours, load spectrum, motor switching operations, and load cycles.
        • Data exchange with PC possible.

        Travel limit switch

        • Optional travel limit switches on the trolley for cross travel.
        • Limiting for both directions of travelSwitchover of »fast/slow«(disconnect).
        • Switched contacts designed to control current
        • IP66 protection.

        Load display

        • SLD four-digit 7-segment load display (STAHL. Load Display), large format, luminous red.
        • Available with various interfaces including CAN
        • Choice of 60, 100, or 150 mm digit height.
        • Combinable with the hoist’s overload sensor and the SMC multi-controller available as an option, no additional fixtures or load attachment devices are required, the headroom of the hoist remains unchanged.

        Spring-steel chain guide

        • Heavy high-tensile chain guide for rugged use
        • Enclosed chain guide
        • Extremely wear-resistant case-hardened chain sprocket.

        Vibration damper

        • Second brake for increased safety.
        • Identically dimensioned.
        • The second brake acts in force transmission directly on the load i.e. bypassed the slipping clutch.
        • As an alternative to the bypass brake, a second hoist motor brake is available.

        FMD1 slipping clutch test device

        • Robust full-metal design.
        • Modern electronic test apparatus with field-proven sensor technology, high degree of accuracy ± 2 %.
        • Test range up to 4,000 kg on one chain fall, suitable for chains up to 11,3 mm link thickness
        • Optionally available for STD and STK. 
        • Protector for evaluation device and internal test program.
        • Simple intuitive handling.

         Bypass brake

        • Available for STD10 to STD 60 double chain hoists.
        • Minimizes the vibrations produced by operating the chain hoist and transmitted to the load chain via the chain sprocket (polygon effect).
          Hoisting Equipment
          Hoisting Equipment

          The radio remote control options 

          Our extensive portfolio of Magnetek-brand radio
          remote controls can be customised to meet the needs of almost any application. 

          • Our rugged pushbutton

            and joystick controllers provide equipment operators with better positioning for job visibility, safety, data feedback, and extended machine life. From traditional units to our most sophisticated systems, our product portfolio provides total radio control when combined with a variety of receivers. Magnetek radios are compliant with EN ISO 13849-1 PL d and are optionally available in explosion-protected design in compliance with ATEX/IECEx. Radios for tandem cranes are designed to EN 15011.



          • Flex Wave

            The Flex Wave offers secure and dependable communications, innovative performance, and advanced features that enhance safety and efficiency for your lifting and positioning applications. Transmitters are ergonomic and lightweight to provide comfort to operators and are constructed of industrial-strength nylon and fiberglass composite materials for long-lasting operation.


            • Channel scanning schemes for anti-interference.
            • Zero G to prevent unintended equipment motion.
            • IP66 rating for indoor or outdoor environments.
            • Options for added protection and flexibility, such as a rubber boot or vinyl cover.
          • Flex Vue®

            The Flex VUE includes a high-resolution, built-in color display that keeps operators informed of system status and diagnostics at all times to maintain effective system functionality. With diagnostic information available at your fingertips, you can address issues more quickly,

            plan maintenance, and ultimately reduce downtime.


            • Quick configuration to get you up and running fast
            • Adjustable speed control for precise control of machine movement
            • Nylon housing that withstands shock, water, heat, and harsh environments
            • Compact and lightweight design to prevent operator fatigue
          • MLTX2TM

            The MLTX2 is one of the most lightweight belly box transmitters available today, designed to enhance operator comfort. Choose from a variety of levers, joysticks, and toggle switches to customize to your exact needs.

            • Access code system for peace-of-mind, as the signal, only operates the intended equipment
            • Synthesized frequency generation to enhance reliable operation  IP66 rating to withstand harsh, industrial environments
            • Available with ATEX and IECEx approvals for Zone 0, Zone 1, and Zone 2 applications:
            • ATEX Approval: II 1 G Ex ia IIC T3/T4 Ga · IECEx Approval: Ex ia IIC T3/T4 Ga
            • Optional graphic display and two-way feedback to keep you informed of system status at all times

          The frequency inverters 

          The STF chain hoist 

          The STF chain hoist combines the proven technology of the ST chain hoist with the advantages of the Magnetek IMPULSE® frequency inverters. 

          • Equipped with the IMPULSE®·G+ Mini as standard, the STF chain hoist not only allows precise movements but also provides valuable diagnostic and performance information such as the current status of the chain hoist via data exchange with IoT networks. The IMPULSE·G+ Mini frequency inverter can be connected to field bus systems such as Modbus, Profibus, or Ethernet, making it an important step towards Industry 4.0.


            The STF chain hoist is equipped with Overspeed protection, standstill monitoring (SRC rotation control), and an ad- vanced 1024 PPR tachometer. This ensures greater safety for the operator and less stress on structural, mechanical, and control components. The fast programmability of the frequency inverter, coupled with the easy commissioning of the chain hoist, also offers a safe, highly reliable, and simple plug-and-play application.

             

          • The Facts
            • Standard with Magnetek IMPULSE·G+ Mini.
            • Optional frequency-controlled drive  Simple connection to IoT networks  Increased safety through Overspeed protection and standstill monitoring (SRC rotation control).  
            • 1024 PPR tachometer or reliable feedback in harsh environments.
            • Simple plug-and-play application  IP66 protection available as an option, braking resistance also optionally available in IP67.
          Hoisting Equipment
          Hoisting Equipment

          The IMPULSE®·G+ Mini 

          MPULSE® frequency inverters from Magnetek continuously monitor many environment and function-related parameters of hoists. 

          • They thus ensure compliance with safe functional limits, which increases safety, reliability, and uptime. The IMPULSE®·G+ Mini enables advanced speed settings, better load control, high duty cycle, and increased crane life. It is available for stationary hoist or towing units, monorail, double rail, or underslung trolleys.

            The display of the IMPULSE·G+ Mini frequency inverter offers improved parameter selection through user-friendly softkeys – making navigation and reading of diagnostic information even easier. The compact dimensions of the IMPULSE·G+ Mini allow the use of smaller control enclosures, resulting in lower overall costs. Both the hardware and software are specifically designed and extensively tested for overhead handling of materials.

          • The facts
            • Programming of various drive parameters
            • Back-ups of parameters (save and copy)
            • Monitoring of drive functions  Reading of alphanumeric fault diagnosis instructions  Remote monitoring.

          The engineering 

          Engineering means innovation and individuality. It is the task of our experts to redefine the lifting and moving of loads for complex requirements time and again.

          • Virtually no other manufacturer of hoisting and crane technology can offer this variety of precisely engineered special solutions with such quality and efficiency. The modular ST chain hoist program forms the basis for a wide variety of solutions. Compact construction, extremely low headroom, twin chain hoists or multi-reeved chain hoists, STB big bag version, coupled chain hoists

            for four-point load pick-up. Various trolleys are available for all chain hoists. Customized system solutions individually adapted to your precise requirements are our forte. The experience and knowledge gained from more than 140 years in crane technology give us the flexibility to develop and produce the optimum solution for your project in a short time. On request, all off-standard chain hoists and customized solutions are available in explosion-protected design for Zone 1, Zone 21, and Zone 22.

          • The Facts
            • Optimally matched to your project  Every hoist is the result of over 140 years of experience and expertise
            • Short development time
            •  Cost-effective thanks to the modular system
            • Technically mature thanks to the use of field-proven standard components  High quality and reliability ensured by in-house production 
            • All customized solutions are available as an option in explosion-protected design complying with ATEX and IECEx, NEC, CEC, INMETRO, and TC RU.
          Hoisting Equipment
          Hoisting Equipment

          ST chain hoist with 30,000 kg load capacity 

          This off-standard design comprising four ST 60 chain hoists from STAHL CraneSystems is designed for an impressive load capacity of 30,000 kg and is used on a maintenance crane in a metallurgy plant in New Caledonia. 

          • Loads in this range are normally lifted with wire rope hoists.

            Due to the extreme requirements such as restricted space, short approach dimensions, narrow track gauge, and true vertical lift, a solution with

            wire rope hoists is not possible. The construction of chain hoists ensures true vertical lift, and they have extremely compact dimensions. This prompted the engineers from STAHL CraneSystems to develop an off-standard solution with the robust ST 60 chain hoists. The chain hoists are organically coupled in pairs, ensuring that the hoists run in synch. They were reeved with twice 130 m robust chains with a deadweight of 700 kg. The multi-reeved chains withstand maximum stresses. The chain hoists are disconnected in the top and bottom hook position by a gear limit switch. To provide increased safety, the loads are continuously registered by load sensors which disconnect the hoist at overload.

            The hoist is mounted on a purpose-built double rail crab with specially developed

            wheel blocks. With a track gauge of 2,000 mm and a wheelbase of 1,660 mm, its dimensions are extremely compact.

          • The Facts
            • Combination of four ST 60 chain hoists.
            • 12/4-1 reeving.
            • Load capacity 30,000 kg
            • True vertical lift.
            • Extremely short approach dimensions  Track gauge 2,000 mm.
            • Use of modular components of the chain hoist types ST 50 and ST 60.
            • The capacity of 7,500 kg (3/1 reeving) and 10,000 kg (4/1 reeving) possible, higher reeving, S.W.Ls and capacities on request Different trolley variants possible: Overhead, underslung short headroom, articulated or stationary.

          STD dual chain hoist in series production system 

          STAHL CraneSystems’ engineers designed a cost-effective and reliable overhead monorail system with semi-automatic control for an assembly line. Eight STD dual chain hoists are used on a 93 m closed circular runway to pick up 250 kg components and lift them in synch at two points. 

          • The two-point load pick-up ensures that the load is transported safely without swinging.

            A buffer store of five trolleys carrying components is ready at the assembly point. Attaching the loads at the loading station is activated manually by the radio remote control. Lifting and transport to the buffer store are then automatic. As soon as a new product arrives at the assembly line, the fitter calls for the components by radio remote control. The trolley moves into an unloading station and automatically follows the assembly line at the same speed. The longitudinal position above the line can be corrected by accelerating or braking the drive. Correcting the trolley position at right-angles to the assembly line is possible on a movable skid with a path of 500 mm. The dangerous diagonal pull of the loads is thus prevented. To increase process reliability, an infrared signal with a limited range is sent to the trolleys in addition to the radio signal. Furthermore, a trolley can exit the runway to a maintenance spur via a switch point and be serviced there. The other dual chain hoists are not affected and continue to operate without disturbance.

          • The Facts
            • Eight STD chain hoists with monorail trolleys
            • Closed circular runway, 93 m long  Power supply via integrated eight-pole conductor line
            • Radio control with redundant infrared signal
            • Travel speed synchronized with assembly line
            • Chain hoist can be moved at right-angles to the runway on an off-standard skid
          Hoisting Equipment
          Four ST chain hoists with a total lifting capacity of 25,000 kg

          Four ST chain hoists with a total lifting capacity of 25,000 kg 

          The boat crane of a Dutch shipyard is equipped with four ST 60 chain hoists from STAHL CraneSystems and designed for a total lifting capacity up to 25,000 kg. 

          • Far above the portal crane, there is a further ST chain hoist to upright and stabilize the ship masts.

            The crane is used to raise and lower yachts and sailing boats of various sizes from/into the water. The crane and crane controller were modernized to state of the art with the help of extensive technical changes. The ST 60 chain hoists are suspended freely from hinges so that ships of various widths can be lifted. With suspended load, the hoists are able to tilt into an optimum position. Two of the chain hoists are mounted at a fixed point, and the other two on movable trolleys so that the distances between the hooks can be varied according to boat length. Load sensors, SMC condition monitoring units, and an SCC total load controller measure the load at every chain hoist and protect the crane against overload. An easy-to-read load display shows the total load attached. The crane is controlled via a radio transmitter. It is also possible to operate the crane with the control elements on the crane’s control box. The four chain hoists can be operated together, individually, and in pairs.

          • The Facts
            • Portal crane with four ST 60 chain hoists with a load capacity of 6,300 kg each, two of which are movable.
            • Hook spacing can be adjusted to ships of various lengths.
            • Flexible suspension from hinges for ships of different widths.
            • Load display.
            • Load sensors and total load controller.
            • SMC multi-controller  Radio remote control.

          The industry-specific applications 

          Industries in which sensitive products are handled in unusual environments place special hygienic and mechanical demands on the work equipment used there and thus also on crane systems and chain hoists. 

          • The challenges are as varied as the areas of application: Chain hoists used in cleaning technology must be protected against strong jets of water, corrosion, large temperature fluctuations, or aggressive vapors, among other things. In the food industry, special lubricants are indispensable and abrasion particles may not get into the food. When used in clean rooms, the room air must not be contaminated – cranes and hoists may therefore neither cause contamination nor provide a breeding ground for micro-organisms, germs, or bacteria. They must also be very low-wear and quiet in operation and be as easy as possible to clean everywhere.

            Based on the modular system of the ST chain hoist, our engineers and technicians can develop versatile general solutions for specific tasks. The standard components of the ST chain hoist can, for example, be adapted to many requirements in the food sector by means of special paints and biodegradable lubricants with food approval or by design in protection class IP66. The ST chain hoist can be used in cleanrooms or in medical technology by using trolleys and load chains made of stainless steel, acid, and alkali-resistant components or drip pans under the hoist and trolleys. The extra short headroom trolley and the STD dual chain hoist are suitable for complex, space-saving solutions, for example in cold rooms or big bag dosing systems. All components of the ST chain hoist are also available in explosion-protected versions – so even hazardous materials such as flour, grain, or sugar can be transported safely.

          • The Options
            • IP66 protection for hoists and controls
            • Anti-condensation heaters against corrosion
            • Stainless steel components
            • Acid and alkali-resistant components  Special paints and lubricants
            • Use in harsh environments, e.g. in foundries, concrete plants, and tunnel construction
            • Drip pans and trays
            • Electronic swing damping for low-wear
               operation.                                                                        
            • STK extra short headroom trolley for confined spaces
            • STD dual chain hoist in big baversion possible
            • Synchronous chain guides for smooth vibration-free and synchronous lifting and lowering of the load  explosion-protected versions
            • Our flexible technology and
            • the know-how of our engineers offers the right solution for every project!
          The industry-specific applications
          Mechanically coupled chain hoists

          Mechanically coupled chain hoists 

          If several load suspension points are required for lifting a load.

          • Mechanically coupled chain hoists are used – for example in car body construction or when using frame constructions to lift the load. Here, three, four, or more chain lead-offs with synchronous and redundant chain drives are used. Single-fall load monitoring is available as an option.


          Versatile chain drive 

          In addition to the standard round link chain, the chain of the ST chain hoist can also be supplied as a roller chain according to the bicycle principle or as a toothed belt drive.

          • If the chain hoist is not to be used as a hoist but as a drive, a version with a traverse drive is available for this purpose. The innovative chain drives of the ST chain hoist also allow different chain angles. To prevent overloading of the hoist, an adjustable slipping clutch built into the gearbox ensures safety. 


            A special crane system with a chain hoist is installed in a cleanroom facility. A drip pan under the hoist protects the production area below from possible abrasion particles.


            A special crane with height-reduced end carriages and an individually adapted STD 50 dual chain hoist works in one of the largest burnishing plants in Germany.


            Synchronous lifting for four-point load attachment by coupling the chain hoists.

          The explosion-protected ST Ex chain hoist 

          STAHL CraneSystems is known internationally as an explosion protection specialist and is considered one of the world’s market leaders in explosion protection technology. 

          • The safety of people and machines in areas subject to gas and dust explosion hazards is our top priority. Here we make no compromises. As developers of numerous innovations in this field, we have had a palpable influence on crane technology. Experience and know-how from many decades, our own fundamental research and development, approvals from the Federal Physico- Technical Institute (PTB) and other test institutes

            in many countries underline our expertise. Hoisting technology from STAHL CraneSystems ranks among the safest technology on the market in the chemical, petrochemical, and pharmaceutical industries, the food processing industry, power supply, shipbuilding, offshore and natural gas liquefaction industries (LNG).

            Without exception, the ST Ex chain hoist program is based on the modular ST chain hoist program.

            All components of the explosion-protected chain hoists come from our in-house production, from motor and brake to controls and control pendant. This ensures the complete, high-quality explosion protection on which users, crane manufacturers, and system manufacturers all over the world have relied for decades. The strict ATEX directives and IECEx regulations on mechanical and electrical explosion protection are of course met.

          • The Facts
            • International specialist for explosion protection technology.
            • One of the most extensive chains hoists ranges for Zone 1, Zone 21, and Zone 22 worldwide
            • Based on the ST chain hoist.
            • Design to ATEX and IECEx, NEC, CEC, INMETRO, and TC RU in certified quality.
            • All equipment is available in an explosion-protected design.
            • For more information, visit www.stahlcranes.com or ask for our brochure »Expertise in explosion protection«, which we will gladly send to you by post.

          The ST chain hoist in action 

          Experts in all countries immediately recognise hoists and crane components from STAHL CraneSystems.

          • The ST chain hoist is in action all around the world in the most diverse variants and solutions. Innovative thought through down to the most minor detail and manufactured with the greatest care, the ST chain hoist continues to conquer new areas of application. It thus proves it's well above average flexibility and cost-effectiveness. STAHL CraneSystems is represented on all continents by subsidiaries, sales, and crane manufacturing partners.

          • 1. An ST 20 explosion-protected chain hoist with a load capacity of 1,600 kg is used for outdoor maintenance work in a chemical plant. The narrow construction of the explosion-protected chain hoist enables the whole width of the crane bridge to be used. The travel drives of the underhung crane end carriages are also in explosion-protected design.


            2. Chain hoists of various models are used with single girder suspension cranes in a sawmill in the Netherlands.


            3. Only 210 mm high: The extra short headroom trolley makes optimum use of the hook path in the low hall of a plastic casting factory in combination with the ST 50 chain hoist for a load capacity of up to 5,000 kg. The headroom reduced by over 60 % simultaneously increases the height of the lift.


            4. Two STD dual chain hoists with the aid of four synchronously operating load hooks enable long goods weighing 10 tonnes to be transported without swinging.


            5. A special crane with height-reduced suspended crane end carriages and an individually adapted custom hoist works in a chemical plant in Germany. The custom hoist is an STD 50 dual chain hoist with two synchronized rope lead-offs. An ST 20 chain hoist serves as an auxiliary hoist.


            6. 48 off-standard chain hoists operate in extremely high humidity in a coating plant for the motor industry in China.


            1. A special crane with height-reduced end carriages and an individually adapted STD 50 dual chain hoist works in a burnishing line.


            2. A light crane system with ST 05 chain hoists provides assistance in the repair, maintenance, and servicing of racing cars.


            3. The single-fall design of the ST 50 chain hoist permits fast hoisting speeds for load capacities up to 2,500 kg. It is mounted with a push trolley on a wall slewing crane.


            4. Big bag beams are lifted up to the top hook position without any hindering edges with the big bag design for load capacities up to 3,200 kg.


            5. Two ST 50 chain hoists acting in tandem lift complete car bodies and transports them along the assembly line.


            6. A number of ST chain hoists are used in the maintenance and replacement of train rails in England. All the hoists are equipped with customized load-lifting equipment. They are centrally controlled to ensure that they work in synch. They are disconnected by a gear limit 

            switch, reliably limiting the lifting process.


            7. A chain hoist in short headroom trolley version is mounted on a single girder overhead traveling crane. It is used for transporting fork-lift truck batteries to the charging station

          The explosion-protected ST Ex chain hoist
          The industry-leading service and training

          The industry-leading service and training 

          STAHL CraneSystems is committed to quality, right down to the smallest detail. Developed with care by our engineers and experts, our products are manufactured with care to the highest levels of performance and reliability. 

          • This high level of quality not only applies to the products we design but also to the service we provide to our customers around the world.

            Our global sales team works exclusively with capable, professional crane manufacturing partners to provide you with industry-leading service and training. When you purchase a full crane system or STAHL CraneSystems components, you can expect optimum support from our partners. Whether you need a consultation, installation of a new system, system testing, maintenance, modernization, spare parts, or training, we are here, together with our crane building partners, to provide you with streamlined, expert support anywhere around the globe.

          • Spare parts – available around the clock

            Our own subsidiaries and numerous partners around the world ensure a reliable supply of spare parts and expert assistance in your area. Even decades after a series has been discontinued, spare parts are available all over the world around the clock.


            Training courses

            We are dedicated to safety. With training courses, webinars, and online safety tools and information,

            we keep our regional crane manufacturing partners and end-users educated on how to best use and service our products. This information covers all of our main product lines, providing practical and theoretical knowledge relevant to individual products and full crane systems.

            For training materials or information on our full training offering, visit www.stahlcranes.com/en/support


            Factory service center – on duty around the world

            To help support our customers, our factory service center is available to provide assistance and expertise to field technicians as well as crane and systems manufacturers – anytime, anywhere. With modern diagnostic tools and condition monitoring systems, we are here to support your service and maintenance needs. We will help ensure your system and operators stay safe. You can rely on us. To reach our factory service center, contact customer.service@stahlcranes.com


            MarketingPortal plus – our online support

            At mpplus.stahlcranes.com you can view or download the information you need quickly and conveniently, including brochures, product information, technical documents, illustrations, and much more.

          The SH wire rope hoist 

          The SH wire rope hoist portfolio is known around
          the world as a premier offering in advanced lifting and crane technology
          .

          •  With a compact design, high-performance features, and field-proven, low-maintenance components, the SH is a go-to wire rope hoist for end-users, crane builders, and system manufacturers, globally. Standard and custom precision-manufactured components can be combined to provide the ideal specialized solution for many applications. Due to its modular design, the SH can be tailored to your exact requirements and needs. The SH portfolio is available in capacities ranging from 500 kg to 32,000 kg in five frame sizes with 27 load capacity variants. These wire rope hoists can be used for stationary hoisting or together with a trolley for use in standard and custom cranes as well as system manufacturing.

            If applications require explosion protection or use in outdoor or harsh environments, we bring decades of experience as one of the leading manufacturers of explosion-proof technology. For areas where explosion protection is needed, the SH wire rope hoist can be designed to meet ATEX/IECEx Zone 1, Zone 2, Zone 21, or Zone 22 as well as NEC and CEC Class I Division 1 and Class I Division 2 requirements. Hoists can also be designed to meet INMETRO, KOSHA, and TC RU standards. The SH is also available with IP66 protection required for outdoor use or if the hoist is exposed to water jets. If protection from condensation or extreme cold is required, the SH can be modified to meet those needs. A leader in lifting and crane technology, we will provide the exact SH wire rope hoist for your application.

          • The Facts
            • 5 frame sizes, 27 load capacity variants
            • Stationery design or different trolleys for cranes and systems manufacture
            • Standard high-quality safety components for increased safety at work
            • Largely maintenance-free, low wear, and long service life according to FEM/ISO standards
            • Equipped as standard with two hoisting and travel speeds
            • Very smooth starting and braking characteristics
            • U-shape makes for compact dimensions
            • Optionally available in explosion-protected design in compliance with ATEX/IECEx, NEC, CEC, INMETRO, KOSHA, and TC RU certifications.

             

          STAHL CraneSystems® & Magnetek®

          STAHL CraneSystems® & Magnetek® 

          With the SH wire rope hoist, intel ligence comes standard. The SH combines the high-performance and reliability you expect from a STAHL CraneSystems wire rope hoist with industry-leading design and control features Magnetek provides. 

          • Every SH wire rope hoist can be equipped with Magnetek inverters, giving you a one-of-a-kind-intelligent option for your lifting applications. Known throughout- the industry for their user-friendly controls and extensive built-in safety features, Magnetek inverters keep your hoist up and running with the precision and accuracy you expect for all your lifting needs.


            The SH is also available with Magnetek radio remote controls that incorporate the latest electronic techno- logy in a lightweight, ergonomic design for ease of use. Whether you need a pushbutton control or joystick controller, our Magnetek radio remote controls can

            be customized to almost any application.


            Together, STAHL CraneSystems and Magnetek provide intelligent technology for all of your lifting and positioning needs.

          The models and trolley options 

          The SH wire rope hoist is available with a variety of rope drum and trolley options, providing flexibility and versatility in any application. 

          •  Systems can be tailored to your specific requirements as stationary hoisting or towing equipment, for use with a trolley, or for systems manufacturing. Trolleys are equipped with two travel speeds as standard. Other speeds, as well as variable frequency drives, are available as options. Compact construction and extremely short approach dimensions help make optimum use of a restricted space.


            Single-grooved rope drum

            The model with a single-grooved rope drum is used for stationary hoisting or towing equipment or combined with various trolley options.


            Single-grooved rope drum

            The model with a single-grooved rope drum is used for stationary hoisting or towing equipment or combined with various trolley options.


            Stationary model

            The SH wire rope hoist can be used as stationary hoisting or towing equipment, for example in systems manufacturing. Depending on the application, the rope lead-off angle, the attachment of the hoist, and the mounting position of the hoist motor can be varied.


            OE double rail trolley

            The OE double rail trolley is intended for use on double-girder overhead traveling cranes. Compact construction allows for low approach and headroom dimensions where space is limited. The double rail trolley is available with various track gauges for the full load capacity range and automatically compensates for any unevenness of the cross travel runway.


            KE monorail trolley

            The KE monorail trolley is used on monorail runways and single-girder overhead traveling cranes. The extremely low headroom of the trolley makes long hook paths possible even in areas with low ceilings.


            UE monorail trolley

            The overall width of the UE monorail trolley is minimal and specially designed for narrow clearances. It is used on monorail runways and single-girder overhead traveling cranes.

            DKE articulated trolley


            The DKE articulated trolley is available for frequent travel around bends and narrow radii. Depending on the radius of bend, runway flange width, or application, it is equipped with one or two travel motors. The DKE articulated trolley is designed for load capacities up to 10,000 kg.

          The models and trolley options
          Hoisting Equipment

          The Technology 

          Advanced, reliable technology is built into every SH wire rope hoist. ï»¿

          • The nearly maintenance-free components of the modular wire rope hoist are designed to work together, providing optimal oper- ation, high efficiency, and long service life. The standard safety components, including a geared limit switch, motor temperature control, overload device, and optional secondary brake, increase safety for the operator and your facility.

          •         1. Rope and rope guide

            • Highly flexible special rope with long service life.
            • A field-proven enclosed rope guide in spheroidal graphite cast iron has no temperature limitations.
            • The GJS material (previously designated GGG 40) is suitable for the highest and lowest temperature ranges.
            • 360° rope tensioner prevents the formation of rope slack.

                    2. Paint

            • Standard paint treatment as per RAL 6018 yellow-green and RAL 7021 black grey.
            • High-quality primer and topcoats for standard applications.
            • Off-standard paint treatment for outdoor use or corrosive ambient conditions.
            • Shade as per customer’s requirement.

                      3. Overload cut-off

            • Permanent electronic monitoring of suspended loads.
            • Limitation of the maximum load by load measurement at the rope anchorage is possible in the case of multiple reeving.

                     4. Hoist gear

            •  All gear stages with lifetime lubrication in oil bath.
            • Modern technology ensures quiet operation.

                    5. SLE/SMC control and motor management

            • Condition monitoring as standard.           
            • Inching operation is suppressed to reduce stress on equipment.
            • All common control voltages are available.      
            • High degree of safety due to oversized contactors.
            • Temperature monitoring of the hoist motor and travel motor.

                    6. Brake

            •  Low-maintenance, the asbestos-free brake needs no adjustment.
            • Long service life thanks to oversized brake.
            • Brake easily accessible for inspection from outside.
            • Motor management ensures low wear
            • IP65 protection, IP66 optional.

                     7. Motor

            • Special-purpose motor for hoisting applications.
            • Classification according to FEM/ISO standards, high-duty-cycle, and switching operation frequency motor.
            • IP55 protection, IP66 optional, thermal class F
            • Motor outside rope drum, highly efficient motor cooling, maintenance-friendly.
            • Temperature control by PTC thermistor.

                     8. Rope drive

            • The optimized ratio of drum-to-sheave diameter ensures low wear on the rope.
            • Flexible and long-lasting wire rope.
            • Wear-resistant return sheaves, fine machining provides rope-friendly grooves in rope drum.
            • Drum easily accessible for rope replacement.
            • Robust bottom hook block with low headroom in spite of large dimensioning of hook.

          The options 

          The SH wire rope hoist portfolio is available with a variety of options designed to increase the performance, safety, and versatility of the hoist, but also allow for customisation to meet exact application needs. 

          • With everything from custom control pendants and limit switches to load displays and brakes, the SH wire rope hoist can be designed for your needs. If you require a custom option not listed on the following pages, you can visit our website at www.stahlcranes.com, or contact us directly.

          •           Control pendant

            • Robust control pendant with EMERGENCY
              STOP palm button and control cable.
            • All switching elements for hoist, cross, and long travel are 2-step.
            • IP65 protection.
            • Additional buttons, such as horn activation, can be easily fitted.

                      Emergency hoist limit switch (gear limit 
                      switch)

            • As standard, the hoist is equipped with a geared limit switch for the top and bottom hook position and an operational limit switch for the top hook position.
            • As an option, up to eight switching elements can be fitted to the switch. This permits further stopping positions and operational limiting in the bottom hook position.

                      SMC Multicontroller

            • Continuous load monitoring by overload cut-off even if the hoist is idling.
            • Overload protection with ALC automatic load control.
            • Load spectrum memory for load-related operating time summation.
            • Operating data registration, e.g. operating hours, load spectrum, motor switching. operations and load cycles.
            • Data exchange with PC possible.

                       Travel limit switch

            • Optional travel limit switches on a trolley for cross travel.
            • Limiting for both directions of travel.
            • The switchover from »fast/slow« (disconnect).
            • Switch contacts designed for control current.
            • IP66 protection.

                      Load display

            • SLD four-digit 7-segment load display (STAHL Load Display), large format, luminous red.
            • Available with various interfaces including   CAN.
            • Choice of 60, 100, or 150 mm digit height 
            • Combinable with the hoist’s overload sensor and the SMC multi-controller available as an option, no additional fixtures or load attachment devices are required, the headroom of the hoist remains unchanged.


                      Signal transmitters

            • Visual and acoustic signal transmitters such as horns and flashing lights can be mounted on trolleys.
            • Signal transmitters can be activated by a button on the control pendant.

                      Manual release of hoist brake

            • The brake release device permits.
            • the hoist brake to be released manually, allowing the load to be lowered during a loss of power.
            • As an option, every hoist can be equipped with this supplementary equipment to the standard brake.

                      Rope drum brake

            • A redundant brake system provides increased safety.
            • Intercept and holding brake prevents the load from falling even if the gear should break.
            • Control is affected by a speed sensor and safety device.
          Hoisting Equipment

          The radio remote control options 

          The SH wire rope hoist portfolio is available with a variety of options designed to increase the performance, safety, and versatility of the hoist, but also allow for customisation to meet exact application needs. 

          • With everything from custom control pendants and limit switches to load displays and brakes, the SH wire rope hoist can be designed for your needs. If you require a custom option not listed on the following pages, you can visit our website at www.stahlcranes.com, or contact us directly.

          •           Control pendant

            • Robust control pendant with EMERGENCY
              STOP palm button and control cable.
            • All switching elements for hoist, cross, and long travel are 2-step.
            • IP65 protection.
            • Additional buttons, such as horn activation, can be easily fitted.

                      Emergency hoist limit switch (gear limit 
                      switch)

            • As standard, the hoist is equipped with a geared limit switch for the top and bottom hook position and an operational limit switch for the top hook position.
            • As an option, up to eight switching elements can be fitted to the switch. This permits further stopping positions and operational limiting in the bottom hook position.

                      SMC Multicontroller

            • Continuous load monitoring by overload cut-off even if the hoist is idling.
            • Overload protection with ALC automatic load control.
            • Load spectrum memory for load-related operating time summation.
            • Operating data registration, e.g. operating hours, load spectrum, motor switching. operations and load cycles.
            • Data exchange with PC possible.

                       Travel limit switch

            • Optional travel limit switches on a trolley for cross travel.
            • Limiting for both directions of travel.
            • The switchover from »fast/slow« (disconnect).
            • Switch contacts designed for control current.
            • IP66 protection.

                      Load display

            • SLD four-digit 7-segment load display (STAHL Load Display), large format, luminous red.
            • Available with various interfaces including   CAN.
            • Choice of 60, 100, or 150 mm digit height 
            • Combinable with the hoist’s overload sensor and the SMC multi-controller available as an option, no additional fixtures or load attachment devices are required, the headroom of the hoist remains unchanged.


                      Signal transmitters

            • Visual and acoustic signal transmitters such as horns and flashing lights can be mounted on trolleys.
            • Signal transmitters can be activated by a button on the control pendant.

                      Manual release of hoist brake

            • The brake release device permits.
            • the hoist brake to be released manually, allowing the load to be lowered during a loss of power.
            • As an option, every hoist can be equipped with this supplementary equipment to the standard brake.

                      Rope drum brake

            • A redundant brake system provides increased safety.
            • Intercept and holding brake prevents the load from falling even if the gear should break.
            • Control is affected by a speed sensor and safety device.
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